A commonly asked question is “How do you print on Mylar bags?” You can print on Mylar bags using digital printing, flexographic printing, or rotogravure printing. The process involves preparing CMYK artwork, choosing the bag material and finish, and printing directly onto the Mylar film or laminated layers. Digital printing is best for low quantities, while rotogravure is ideal for large volume, high quality runs.
If you want to make your product stand out from the rest of the products in a retail environment by using printed Mylar Bags as part of your packaging, this guide will lead you through everything you need to know about how printed packaging works, how many different types of printing are available, and what you should take into consideration before placing an order for printed Mylar Bags. Printed Mylar bags allow your products, whether they are food, supplements, pet treats, or any other type of retail item, to have a professional look, protect the contents from damage and create a distinct identity for your brand.
What Are Mylar Bags and Why Print Them?
Mylar bags are made out of polyester film and are layered with other materials, such as aluminum foil and polyethylene. This creates a moisture, oxygen, light and odour barrier. When printing on Mylar bags, brands can create barriers that also provide marketing, compliance and visual appeal.
Brands that want professional results often start by choosing from a full range of printed Mylar bags designed specifically for printing, durability, and retail display.
Printed Mylar Bags will help with:
- Brand recognition on crowded store shelves.
- Clarity in the labelling of ingredients and usage directions.
- Professional appearance which instils consumer confidence.
- Custom sizes and finishes designed for particular products.
For many brands printed Mylar bags will make the difference between appearing home-made and established.
Mylar Bag Printing Styles
- Digital Printing
Digital print is great for short to medium runs. All of the designs can be in full color, have smooth gradients, or just be really sharp images similar to photos and don’t need a printing plate.
Most useful for:
– Low to medium volume runs
– Short turnaround times
– Many different variations on design
Also, Digital Printing is utilized very frequently by Startups and companies offering Limited Edition runs.
- Rotogravure Printing
Rotogravure is printed using an engraved cylinder and is better suited for longer print runs because the quality of detail is consistently sharp, and the color is consistently produced, resulting in high-quality print runs that last the duration of an entire print run.
Most useful for:
– Large Volume Orders
– Long duration product line print runs
– High-quality product branding and consistency
Rotogravure has a higher initial set-up cost; however, the cost per printed unit is substantially lower at high volumes.
- Flexo Printing
Flexo printing is printed with flexible plates and is best reserved for simple designs with limited colors. Flexo printing works well for logos, text, and repetitive patterns.
Most useful for:
– Medium to High Volume Orders
– Simple & Clean Designs
– Cost-Efficient Printing Processes
Preparing Artwork for Printing on Mylar Bags
Artwork for printing on mylar bags must be properly prepared before printing starts in order to prevent colors shifting or quality issues.
Some major tips regarding preparing your artwork are:
– Use CMYK color mode. Do not use RGB.
– Convert fonts into outlines.
– Include bleed and safe zones.
– Use files that are high-resolution (ideally 300 dpi).
How finishes such as metallic, matte or holographic will affect how the actual colours of your print will look mean that proofs are critical to your project before you go into production.
Many first time brands also ask what equipment and materials are required before printing, which is covered in detail in What Do You Need To Print On Mylar Bags?
Selecting Features and Finishes
The process of printing is merely a portion of the process. Mylar bags can be custom finished with features which increase the functionality and aesthetics of the finished packaging.
Common finishes include:
- Matte or glossy finishes
- Resalable zip closures
- Tear notches
- Clear or shaped windows
- Spot UV or metallic ink accents.
All of these features affect the customer experience and perceived value of your bag.
Things to Remember About Compliance and Labels
In particular, if you’re printing mylar bags for food, supplements or regulated products, compliance issues are critical. Printed packaging needs to leave space for mandatory information like; nutrition facts, ingredients, warnings, and lot or batch codes.
Working with an experienced supplier will help you get your layouts correct so that they conform to the industry standard, saving you money for reprints.
How to Order Personalized Mylar Bags
When it comes to printing, your choice of printer is just as crucial as your design. When selecting a printer to provide custom printed Mylar bags, you want to choose one that provides material choices, printed methods, and sample prints.
Brandmydispo provides low minimum stock levels, quick turn around times, numerous finishes and many different styles of Mylar bags that allow companies of all sizes to easily go from an idea to a completed pack.
So, How Are Mylar Bags Printed?
Mylar bags are printed using digital, flexographic, or rotogravure printing by applying CMYK artwork directly to the film. Digital is best for small runs, while rotogravure is used for high volume orders.
Conclusion
Learning how to create your own printed Mylar bags will give you control over both the branding and protection of your product. With each step of selecting your printed method to preparing the artwork to selecting your finishes all contribute towards the final product.
Mylar bags that are printed correctly will not only hold your product, but they will show customers that they are of high quality, have high consistency, and show credibility, as soon as they see the item.
